Roll Form Tool Design Fundamentals

Categories:
Engineering: General
Industrial Chemistry & Manufacturing Technologies
Mechanical Engineering

Description

The principal method of learning either design skills or machine operator skills of roll form tooling and its design has been on-the-job training. As the only book of its kind available on the subject, this insightful and handy reference acts as a supplement to on-the-job-training by presenting the fundamentals of roll tool design through theory and illustrative examples which include detail of the design calculations. Additionally, it identifies design decisions that are judgment calls and have no correct answers in design examples that depict certain ideas and concepts helping users develop a feel for the process. It is sure to be useful as a teaching aid for setup personnel and roll form machine operators, as well as a basic reference for tool design personnel. It uses design examples together with detailed analysis and calculation so that the user can easily see and follow the design process to conclusion. It contains a formula that makes it possible to calculate pure bend allowance for any arbitrary combination of material thickness, inside radius, and angle of bend. It serves as a framework which can be expanded and modified to suit the requirements of a particular industry.
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Product details

Format Hardback | 125 pages
Dimensions 185.42 x 254 x 14.22mm | 444.52g
Publication date 01 May 2006
Publisher Industrial Press Inc.,U.S.
Publication City/Country New York, United States
Language English
Illustrations note Illustrations
ISBN10 0831132906
ISBN13 9780831132903
Bestsellers rank 1,623,084

Back cover copy

Take the "guesswork" out of Roll Form Tool Design! This insightful and compact book is designed as a technical reference and teaching aid for roll form machine operators, tool designers, and setup personnel, as well as for anyone working at manufacturing plants using the roll forming process who wants a better understanding of the fundamentals. As the only book of its kind on the subject, it presents the basics of roll tool design through theory and through illustrative examples that include detailed design calculations. Additionally, it identifies design decisions that are judgment calls and have no correct answers. Such situations are identified in design examples to illustrate certain ideas and concepts, with the author's intent being to help the reader develop a feel for the process. The industries that make use of the roll forming process are very diverse, with product requirements ranging from very crude to high precision. Nevertheless, the fundamentals and basics presented in this book will effectively serve as a framework which can be expanded and modified to suit the requirements of each particular industry. Among its Distinctive Features ... Uses design examples together with detailed analysis and calculation so the reader can easily see and follow the design process to conclusion. Presents a unique mathematical formula developed by the author that makes it possible to calculate a pure bend allowance for any arbitrary combination of material thickness, inside radius, and angle of bend. About the Author William Alvarez, B. Sc., M. A., for many years has been a Manufacturing Engineering Consultant in Southern California, with specialties in roll forming and one-off specialmachine design. He has worked in a wide variety of industries and contributed directly to many product design improvements. As a result of his most notable work in product design, he was awarded U. S. patents # 2,880,797, # 3,505, 851, and # 3,614,056. His work with companies using roll forming made very clear the void that existed in technical literature on roll forming. He wrote this book to answer that need. INDUSTRIAL PRESS INC. 200 Madison Avenue New York, NY 10016-4078 Tel: 212-889-6330 Toll-Free: 1-888-528-7852 Fax: 212-545-8327 www.industrialpress.com info@industrialpress.com
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